MILLING TOOLS
Milling Cutters
Characteristics
- Same cutting performance as single-sided inserts plus superior economy.
- Achieves level of cutting edge sharpness and machined surface quality equivalent to single-sided cutter at a maximum cutting depth of ap ≤ 3 mm.
"Sumi Dual Mill" DGC(M/F) Type
Sumi Dual Mill DGC type utilizes double-sided inserts for excellent economy. This is a general-purpose cutter featuring high cutting edge strength for high efficiency milling and low-burr chipbreaker design that provides high qualitiy machined surface.
The DGC type insert lineup includes double-sided SNMU / SNEU and ONMU / ONEU types. Up to 16 corners can be used for improved economy.
High Reliability
Employs New Super ZX Coating, a multi-layer PVD coating grade and CVD coating grade with enhanced coating strength provided by newly developed stress control technology. Improved run-out precision reduces tool life deviation to achieve highly reliable tool life.
DGC 13000 RS
Type: Standard pitch
Cutter Diameter: Ø 40 mm – Ø 250 mm
Cutting Edges: 3 – 10
DGCM 13000 RS
Type: Medium pitch
Cutter Diameter: Ø 50 mm – Ø 250 mm
Cutting Edges: 4 – 14
DGCF 13000 RS
Type: Fine pitch
Cutter Diameter: Ø 50 mm – Ø 250 mm
Cutting Edges: 5 – 18
DGC 13000 EW
Type: Endmill type
Cutter Diameter: Ø 40 mm – Ø 63 mm
Cutting Edges: 3 – 4
"Wave Face Mill" WGX (M/F) Type
General Features
The Wavemill WGX Type employs unique chipbreaker design to provide lower cutting resistance and higher quality surface finishes than conventional tools.
Characteristics
- Stable Cutting
Special chipbreaker designed for WGX enables lower cutting forces. - High Quality
Improved run-out precision and unique wiper edge shape ensure excellent surface finish quality. Optimised chamfer edge reduces burr and edge chipping. - Long Tool Life
Features high precision technology that reduces insert run-out variation and a new coating to provide stable and long tool life.
| Type | Cat. No. | Cutter | No of Teeth |
|---|---|---|---|
| Standard Pitch | WGX 13000RS | Ø 40 – Ø 250 | 3 – 10 |
| Medium Pitch | WGXM 13000RS | Ø 50 – Ø 250 | 4 – 14 |
| Fine Pitch | WGXF 13000RS | Ø 50 – Ø 250 | 5 – 24 |
| Endmill Type | WGX 13000EW | Ø 32 – Ø 63 | 3 – 5 |
"Face Mill" UFO / UFOF Type
Features
- 45° approach face mills 27° super high rake multi purpose cutter for outstanding productivity milling steels, irons and alloys
- Substantially improves metal removal rates on low powered machines
- Differential pitched inserts guarantee smooth cutting action
- Rigid body incorporates carbide locators and HSS shims resulting in extremely low run out
"Wave Radius Mill" WRCX Type
Features
The ”Wave Mill” WRCX type is a new multi purpose milling cutter for face milling, slotting, helical boring, plunging and profiling. Its unique design features 16 corner polygon inserts and a durable cutter body manufactured from high tensile alloyed steel protected by a hard surface treatment. Insert rigidity is maximised via close tolerance seat pockets and centre clamped using a torxscrew . Choose from a variety of insert grades such as our award winning Diamond like Carbon DL 1000 capable of high feed machining aluminium, our uncoated H1 grade suitable for non-ferrous metals or our new ACP/ACK grades for steels and irons.
Advantages
- Durable cutter body – Special alloyed steel with hard surface.
- High feed cutting – Optimised pitch and high number of cutting edges
- Excellent chip removal – Wide pocket and integral coolant hole
- Maximum rigidity – Rigid clamping of inserts with TORXPLUS screw
- Wide application range – Carbon steels, alloy steels, stainless steels, high temperature alloys, diemould steels, aluminiums, non-ferrous metals etc
"Sumi Dual Mill" TSX Type
General Features
High-efficient and high precision tangential shoulder milling cutter with tangentially mounted carbide inserts.
Characteristics
- Tough & Sharp cutting edge: Tangentially mounted carbide insert design and optimized edge geometry realize extremely tough and sharp cutting action.
- Very accurate and excellent surface finish : Thanks to newly developed fine carbide press / sintering technology and very accurate grinding technics, very periphery ground inserts generate very accurate and excellent surface finish.
- Wide product range: 2 different insert size series, 3 chip breaker range and various carbide grade combination offers wide range of machining application.
"Wave Mill" Series : WEZ Type
General Features
- Supports Various Machining Operations: A lineup of cutter sizes from Ø 14 to Ø 160 mm, which enable large ramping angles, 28 repeater type items are now available in addition to the modular type and short shank type.
- Excellent Machining Quality: With a combination of optimised cutting edge shape and high-precision molding technology, superb wall surface accuracy and surface finish qualitiy are achieved.
- Excellent Sharpness with Low Resistance: Reducing machining noise and suppressing burrs, the lineup includes ground type inserts with a focus on sharpness.
- Applicable to Various Work Materials: In addition to the general-purpose grade ACU2500, the new generatioin coated carbide grades XCU2500/XCK2000 are available. Applicable to various work materials such as steel, stainless steel, cast iron, exotic alloys and more.
ANX Series
Features
- Drastically Reduced Runout Adjustment Time: Simple screw-fastening structure enables fine adjustments to be made easily.
- Blade Through Coolant: Secures a supply of coolant to the cutting edge and breaks
chips thoroughly. - Lightweight Aluminum Alloy Body: Utilizing aluminum alloy to achieve a total weight of less than 1,3 kg for a Ø 125 mm cutter with 22 teeth.
SUMIBORON ”BN Finish Mill” : FMU Type
High Speed Finishing of Grey Cast Iron
- High speed machining vc =1.500m/min
- Excellent surface roughness Rz = 3,2 (Ra = 1,0)
- Safety structure for the centrifugal force under high speed cutting
conditions - Run-out is less than 10 μm
- Easy assembling method using the setting gauge
- Running cost is reduced because of economical insert
Applications: GG25–GG30 (HB200–250) grey cast iron with pearlite matrix, and ferrite matrix (HB130–160) Application examples: engine block, cylinder block, etc.
Specifications:
- FMU Type: ø80–ø315 mm
- Insert: SNEW1203ADTR/L
- Low cutting force type: SNEW1203ADTR/L-S
Indexable Endmills
Coated & Solid Endmills
Square Type
- General Steel (Common Use)
- General Steel (Special Use)
- Hardened Steel
- Non-ferrous Metal
- Exotic Metals
Ballnose Type
- General Steel (Common Use)
- General Steel (Short Series)
- Hardened Steel
- Non-ferrous Metal
EPMS Series
Features:
- Solid endmill EPMS-Series (Ex Press Mill S) for high-performance milling applications
- Higher efficiency and tool life due to new technology of latest developed carbide substrate and coating combined with the new optimized tool design
- Available with 4/5/6 flutes, different diameters and edge radii
- Excellent performance in machining of exotic alloys like Ti-alloys, super alloys and heat resistant steels
- Suitable for Titanium structure parts for airplane
- Anti-vibration design for reliable and efficient machining in a wide application range
Anti-Vibration Design
Reduce the vibration dramatically, especially for poor clamping and thin wall geometry, increase the parts accuracy and tool life for customers
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